Diamond-products CG-2 Mini Groover Manuale Utente

CG-2 Mini Groover with 49 HP Diesel Operators Manual & Parts Book December 2012 Part Number 1802086 www.diamondproducts.com

CG-2 MIni Groover Dash Layout & Operational ControlsWater Control Lever:Used to engage water flow tocutting head.Parking Break:When engaged preven

Operating the CG-2 Handlebars The handlebars are used to help the operator guide and maneuver the saw. Adjusting the Handlebars 1. Loosen the hand

Inspecting the Blade Always inspect each blade prior to blade installation. DO NOT use damaged blades for cutting in order to avoid injuring yourself

11. After bearing cap halves are removed, remove outer shield and set aside. 12. Remove the bearing on the lifting end of the blade shaft and set asid

4. There a total of ten spray tips routed just behind the blades of the cutting head, these ensure proper cooling when cutting. 5. Check that the sp

3. Turn knob till its stops, this ensures that transmission is engaged. Disengaging Transmission 1. Place speed control lever in the neutral positi

Ignition Switch & Throttle Handle Throttle Handle This controls the engines RPM, which in return control the blade RPM which in monitored

Concrete Cutting • DO NOT expose yourself or other in the direct path of the blades when operating the saw. For better efficiency, keep the followi

Maintaining the CG-2 DO NOT attempt to perform any maintenance on this saw if you are not properly trained for it, or are not supervised by an experi

PTO Pump grease into the PTO grease fitting until it begins to ooze out from behind the V-ring seal every 25 hours. The grease fitting is accessible o

CG-2 Mini Grinder/Groove Maintenance Records & Notes Date Service Performed Parts Used

when operating the saw, the magnetic sensor needs to be adjusted or replaced. Magnetic Sensor Located Behind Blade Shaft Sheave Adjusting the Magnet

6. Inspect the inside of the air cleaner assembly. Clean away and loose debris being careful not to get any debris inside the intake tube. 7. Place

Hydraulic Pump Breather Cap Transmission Cooling Fan • Remove the fan guard and wipe down or use compressed air to remove debris and slurry form

these bolts and allow the engine plate to be moved by the tensioning bolts. 5. Two large tension bolts can be found on both front corners of the engi

4. Release the spring tensioner. 5. Remove the v-belt form the transmission pulley. 6. Loop and alight the new v-belt first around the transmission

Engine Components Cont. 1. Removable Air Cowling (Remove to access Fuel Injectors) 2. Air Intake Pipe 3. Cylinder Head Cover 4. Oil Cooler 5. Oil

surface, then finish tightening filter with oil filter wrench. 12. Inspect seal for any leaks. 13. Remover oil cap and refill engine with the proper c

Index Serial Tags Saw Serial Tag The saw’s serial tag is located on the left side of the dash. Record this number below for future reference and cus

9 8 71110 33 3217191862025 262722 24 2331 28 30 29CG-2 Mini Groover Main Frame & Guards5213412 39 1327335213 391238 36 3741151416404116144342 26

CG-2 Mini Groover Main Frame And GuardsITEM NO.PART NUMBERDESCRIPTIONQTY.1 6079266CG-2 Frame Weldment12 6079265CG-2 Upright Safety Guard Weldment13 6

Table of Contents Safe Operations and Precautions…………...…2-6 Dimensions………………………………………….7 Dash Layout & Operational Controls…………….8 Operating The

12109435161514131211768CG-2 Mini Groover Insrument Panel AssemblyITEM NO.PART NUMBERDescriptionQTY.12500565ABattery Disconnect Switch Body12 2800566Fa

CG-2 MIni Groover Control Lever Assembly36471066151513149548819211812161711ITEM NO.PART NUMBERdescriptionQTY.1 6075408Lever Support12 6010055Friction

9742314865CG-2 Mini Groover Control Grip AssemblyITEM NO.PART NUMBERDescriptionQTY.1 2501280Control Grip Body12 2501281Control Grip Cover13 2500644Plu

26 27 22 296 14 24 121 20 19 188 2317165212151611394731028CG-2 Mini Groover Blade Shaft Assembly 31

CG-2 MIni Groover Blade Shaft AssemblyNOTE: BLADES ARE NOT INCLUDED.ITEM NO.PART NUMBERDescriptionDefault/QTY.1 2705403Bearing, 1-7/16" Pillow Bl

CG-2 Mini Groover Lift Plate Assembly1487131618201915212211725678911101234ITEM NO.PART NUMBERdescriptionQTY.1 6075418Lift Plate Weldment12 2501390Whee

CG-2 Mini Groover Drive Axle Assembly7 8 9526143ITEM NO.PART NUMBERDESCRIPTIONQTY.1 2500873Wheel, 10" Rear with 2" Bore22 7600252ROD, 1.25 X

27401581031115161718137381563928302932342324262536352122219203129 307CG-2 Mini Groover Transmission & Drive Assembly4912131433 35

CG-2 Mini Groover Transmission & Drive AssemblyITEM NO.PART NUMBERDESCRIPTIONQTY.1 7800072TRANSMISSION PLATFORM, 6010068, MODIFIED12 2600068Eaton

CG-2 Mini Groover Engine Assembly21191816175151614635410987121113202122ITEM NO.PART NUMBERDESCRIPTIONQTY.1 6075509Engine Mount Weldment12 2600580Deutz

Safety Precautions Operate the CG-2 Concrete Groover/Grinder and all of its components according to the Diamond Products owner manual. All operators

CG-2 Mini Groover PTO Assembly3 2 87517 1 22 216 1323 2412 1114 14 1514 141610 9 1819204ITEM NO.PART NUMBERDESCRIPTIONQTY.1 6082013Inner Ring Support1

CG-2 Mini Groover Air Intake Assembly3111213 142 10 4987151316117 18 1656ITEM NO.PART NUMBERDescriptionQTY.1 6075401Air Intake Bracket12 2501385Mounti

CG-2 Mini Groover Positraction Engagement Assembly2734561798ITEM NO.PART NUMBERDescriptionQTY.1 6085101Positraction Engagement Weldment12 2502135Acme

5436219871110CG-2 Mini Groover Depth Stop AssemblyITEM PART NO.QTY.DESCRIPTION1 6010097 1Depth Stop Weldment2 2900665 1Belleville Washer, 1/2"3 2

CG-2 Mini Groover Hydraulic Pump Assembly1016 578932431112ITEM NO.PART NUMBERDESCRIPTIONQTY.1 2600070Hydraulic Pump Unit12 3200123Pipe Nipple, 3/8&quo

A523 4108796 11121BODY GROUNDENGINE GROUNDSTARTER POWERHYDRAULIC PUMP POWERMAIN POWER SHUTOFFCG-2 Mini Groover Battery AssemblyDETAIL A SCALE 2 : 4.51

148910131764518171615231112CG-2 Mini Groover Fuel Tank & Supply AssemblyITEM NO.PART NUMBERDESCRIPTIONQTY.1 2501784Fuel Tank12 6010257Fuel Tank Mo

ABCG-2 Mini Groover Water Supply Assembly1481817151620675242621232225 13DETAIL A SCALE 1 : 419DETAIL B SCALE 1 : 613 12 9 10 117ITEM NO.PART NUMBERDes

119 2 1 3 1041032 1198 7 6 2 3 33 2 6 5CG-2 Mini Groover Transmission Jackshaft AssemblyITEM NO.PART NUMBERDescriptionQTY.1 6010667Jackshaft Pivot Hou

98893742156CG-2 Mini Groover Guide Wheel AssemblyITEM NO.PART NUMBERDescriptionQTY.1 6082000Caster Plate Weldment12 2507007Rigid Caster 4" x 2&qu

General Safety Procedures • Regularly clean any slurry, concrete dust, and debris from saw. • Place jack stand or locks under both frame edges at th

CG-2 Mini Groover Transmission Belt Tensioner Assembly1 28 79 5 365 3 4 10ITEM NO.PART NUMBERDESCRIPTIONQTY.1 6075170Belt Tension Arm12 6010055Frictio

CG-2 Mini Groover Front Pointer Assembly12291114347106 59 8ITEM NO.PART NUMBERDescriptionQTY.1 6075413Frame, Front Pointer12 6011152Front Pointer Arm2

CG-2 Mini Groover Parking Brake Assembly148131615181164171125237910ITEM NO.PART NUMBERDescriptionQTY.1 6011229Bearing Housing Bar12 6011234Friction Di

CG-2 Mini Groover Belt Location*NOTE: IMAGE FOR ILLUSTRATION PURPOSES ONLY, NEVER OPERATE MACHINEWITHOUT ALL BLADE & BELT GUARDS IN PLACE.321ITEM

Wiring DiagramITEM PART NO. QTY. DESCRIPTION1 2801306 1 Control Panel Harness2 2800429 1 Engine Harness3 2800397 1 Tach Sensor Harness4 2800392 1 Rela

EQUIPMENT AND PARTS WARRANTY Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a peri

Blade Safety cont. • DO NOT Expose yourself or others to the direct line of the blade shaft while operating the saw. • Inspect the blade flanges, fo

a water safety device that prevents saw operations without having an adequate water supply. Water does not necessarily need to be flowing to cutting h

• Use just enough pressure to guide the saw on cutting line. DO NOT forcibly direct (twist) the saw from side to side to avoid damaging the saw blade

118.000 72.000 73.000 36.000 CG-2 Mini Groover DimensionsSaw SpecificationsMaximum Length (Pointer Down and Handles Extended)142.00"Minumum L